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CLEANROOM SOLUTIONS FOR MEDICAL DEVICE MANUFACTURING

Custom-designed clean environments to meet strict industry standards.

Design Considerations for Medical Device Cleanrooms

Creating a cleanroom for medical device manufacturing requires strict adherence to regulatory standards to ensure product sterility, quality, and traceability. Here are the key design considerations and best practices

1. Cleanroom Classification & Compliance

  • Comply with ISO 14644-1 (typically ISO Class 7–8) or GMP Grade D–C depending on product risk.

  • Consider process-specific requirements, especially for packaging, assembly, and sterilization steps.

2. Airflow & Filtration System

  • Use HEPA or ULPA filters to achieve high-efficiency particle removal.

  • Ensure unidirectional (laminar) airflow in critical areas to prevent cross-contamination.

  • Design for positive pressure to prevent ingress of contaminants from adjacent spaces.

3. Zoning and Process Flow

  • Establish clear zoning: clean, semi-clean, and general areas.

  • Separate personnel flow and material flow to avoid cross-contamination.

  • Include airlocks, gowning rooms, and pass-through chambers to control transitions between zones.

4. Surface Materials and Construction

  • Use non-porous, smooth, and chemical-resistant materials such as aluminum panels, HPL, or PVC.

  • Ensure all surfaces are easy to clean and resistant to microbial growth.

  • Avoid horizontal ledges or joints where dust and particles could accumulate.

5. Environmental Control & Monitoring

  • Maintain precise temperature (18–24°C) and humidity (40–60%) control to protect device integrity.

  • Implement real-time environmental monitoring systems (for particles, temperature, humidity, differential pressure).

  • Validate and document all environmental conditions for audit readiness.

6. Lighting & Electrical

  • Use LED lighting with shatterproof covers and anti-flicker functionality.

  • Ensure flush-mounted fixtures for easier cleaning and minimal turbulence.

  • Provide anti-static flooring if the product is sensitive to electrostatic discharge (ESD).

7. Compliance & Documentation

  • Follow FDA 21 CFR Part 820, ISO 13485, and GMP documentation protocols.

  • Ensure all cleanroom processes are validatable and traceable.

  • Prepare for regular inspections and certification audits.

8. Personnel Behavior & Hygiene Protocols

  • Design training spaces and provide standard operating procedures (SOPs) for gowning, cleaning, and entry/exit.

  • Incorporate hand washing stations, sanitization zones, and visual instructions to maintain hygiene standards.

Why Choose Our Cleanroom?

Building a compliant, high-performance cleanroom for medical device manufacturing requires a partner you can trust. 

Here’s why hundreds of clients choose us

1.

Industry Expertise

We have deep experience in delivering ISO/GMP-compliant cleanrooms specifically for Class I–III medical devices.
We understand your regulatory challenges, and we build to match them.

2.

Global Project Support

Whether in Asia, North America, or the Middle East, our team provides remote guidance or on-site support for cleanroom installation and training.
We’re ready wherever you are.

3.

Turnkey Solutions

We provide end-to-end services: on-site measurement, custom design, engineering, production, trial assembly, shipping, and after-sales support.
One-stop service reduces coordination risks and accelerates project timelines.

4.

In-House Manufacturing

Our cleanroom panels, doors, windows, and FFUs are all manufactured in our own ISO-certified facility, ensuring strict quality control, better lead time, and cost-efficiency.
You’re dealing directly with the source—no middlemen.

5.

Precision Engineering & Modular Flexibility

Using our proprietary modular system, we deliver flexible and scalable cleanroom spaces that can be expanded, reconfigured, or relocated easily.
Future-proof your production environment.

6.

Regulatory Compliance & Validation Support

We ensure compliance with ISO 14644, ISO 13485, FDA CFR 820, and GMP standards, and provide detailed documentation for audits and validation.
You get more than a room—you get peace of mind.

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This project strictly follows ISO 14644 and GMP standards to create a modern clean room that meets the cleanliness level of A/B/C/D. It adopts a high-efficiency HEPA filtration system, precise temperature and humidity control, and laminar airflow organization to ensure that air cleanliness, microbial limits, and environmental parameters continue to meet standards. The clean room design includes key measures such as personnel/logistics separation, strict dressing procedures, and real-time environmental monitoring, and is suitable for the production and packaging of high-demand products such as sterile medical devices, implants, and in vitro diagnostic reagents.

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